Product Description
Brief introduction of factory:
1. We have been engaged in r & D, production and sales of air compressors for 20 years;
2. Our air compressor products through CE,SGS,ISO certification, with more than 20 invention patents;
3. Our products are exported to 132 countries and regions around the world;
4. Our air compressor provides a 2-year warranty.
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available
Product Parameters
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laser cutting air compressor |
||||
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Model |
YC-20A |
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Air-end brand |
Baosi/Hanbell |
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Power |
20HP/15KW |
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Air-end warranty |
5 years |
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Pressure |
1.6 Mpa/16 bar |
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Size |
1580*660*1320mm |
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Air flow |
1.0 m³/min ~ 35 CFM |
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Weight |
350kg |
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Model |
YC-30A |
|
Air-end brand |
Baosi/Hanbell |
|
Power |
30HP/22KW |
Air-end warranty |
5 years |
|
|
Pressure |
2.5Mpa/25 bar |
Size |
1580*660*1320mm |
|
|
Air flow |
2.0 m³/min~70 CFM |
Weight |
450kg |
|
Advantages:
1. China latest technology cooperation, high reliability.
2. Permanent Magnetic Motor.
3. IP54 protection grade & heavy duty air filter, suitable for high dusty environment.
4. Most energy saving mode, Only work at loading.
5. Wide frequency range 25%-100%.
6. Premium Magnetic material resist more than 180ºC temp.
7. Direct Type connection, no transmission power loss, easy maintenance.
8.Touch Screen PLC with preset running schedule, more intelligent control.
9. Both main motor and fan motor are inverter control, more accurate control.
10. Easy for installation and service.
11. Energy Saving, save up to more than 30-40%
Detailed Photos
| Screw Air Compressor Main Configuration | ||
| Item | Parts | Brand |
| 1 | Air end | HanBell /Baosi Air End |
| 2 | Intake Valve | Red star(China) |
| 3 | Solenoid Valve | CEME (Italy) |
| 4 | Temperature sensor | Red star (China) |
| 5 | Pressure sensor | Huba original (from Switzerland) |
| 6 | Motor | Jiangtian Motor( China Top3 ) |
| 7 | Coupling | Germany KTR |
| 8 | Thermostat Valve | Italy VMC |
| 9 | PLC | MAM6080 MAM880 MAM860 |
| 10 | Minimal Pressure Valve | Red star(Chian) |
| 11 | Air filter element | Germany MANN |
| 12 | Oil filter element | Germany MANN |
| 13 | Oil separator element | Germany MANN |
| 14 | Bearing | Sweden SKF |
| Hot sales screw type air compressor | |
| 1.Direct Driven screw air compressor | 11.Permanent Magnet screw air Compressor |
| 2.Oilless air compressors | 12.Variable Speed air compressor |
| 3..rotary screw air compressor | 13.Permanent Magnet screw air Compressor |
| 4.PM VSD scrw air compressor | 14.Silent air compressor |
| 5.screw type air compressor | 15.Inverter screw Compressor |
| 6. Integrated screw air compressor | 16.Samll air compressor |
| 7.industrial air compressor | 17.two stage air compressor |
| 8.Combined screw compressor | 18.variable frequency air compressor |
| 9.Permanent Magnet air Compressor | 19.high pressure air compressor |
| 10.Portable air compressor | 20.variable frequency screw air compressor |
| 13..atlas copco air compressor | 14.oil free air compressor |
| 15.CHINAMFG rand screw compressor | 16.oil less air compressor |
| 17.electric air compressor | 18.Stationary Screw Compressor |
| 19.high pressure air compressor | 20.double screw air compressor |
| 21.Direct screw air compressor | 22.oil less air compressor |
| 23.Mini air compressor | 24.small air compressor |
F.A.Q
Q1. Why do customers choose us?
Yunshun Electric Machinery Co., Ltd. is a company specializing in screw air compressor for 20 years since 2003. Our German Standard production line helps us get the affirmation from our agents as well as end-user clients.
Q2. Are you a manufacturer or trading company?
We are a professional manufacturer with big modern factory in HangZhou,China.
Both OEM & ODM service can be accepted.
Q3. What’s your delivery time?
Generally 7-15 days, if urgent order, we can arrange, too.
Q4. How long is your air compressor warranty?
2 year for the whole machine and 5years for screw air end, except consumable spare parts.
Q5. How long could your air compressor be used for?
At least 15 years.
Q6. What’s payment term?
T/T, L/C, Western Union, Credit Card, and etc.
Q7. How about your customer service?
24 hours on-line service for all our clients.
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| After-sales Service: | 5 Years for The Air End, and 2 Years for The Whole |
|---|---|
| Warranty: | 2 Years |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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Can air compressors be used for cleaning and blowing dust?
Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:
1. Cleaning Machinery and Equipment:
Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.
2. Dusting Surfaces:
Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.
3. Cleaning HVAC Systems:
Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.
4. Blowing Dust in Workshops:
In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.
5. Cleaning Electronics and Computer Equipment:
Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.
6. Industrial Cleaning Applications:
Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.
When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.
Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
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What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2024-02-17
China Best Sales China Factory Price of 8/10/13/16 Bar 4in1 Compact Combined All in One Electric Tank Mounted Portable Screw Air Compressor for Laser Cutting with Dryer/Filter with Hot selling
Product Description
Factory Wholesale High Quality 7.5kw/11kw/15kw/22kw 8/10/13/16bar Midium Pressure Pm VSD Screw Air Compressor for Industrial Laser Cutting with CE, OEM Provided
Technical Parameters:
| Model | Power (KW) |
V/Hz | pressure (Bar) |
Air flow (m3/min) |
Bsp(inch) | L×W×H(mm) | Kg |
| WZS-10GST | 7.5 | 380/50 | 8.5 | 1.1 | RC3/4 | 1850X800X1800 | 480 |
| 10.5 | 1.0 | ||||||
| 13.5 | 0.8 | ||||||
| 16.5 | 0.4 | ||||||
| WZS-11GS | 11 | 380/50 | 16.5 | 0.84 | RC1 | 1300X860X1030 | 380 |
| WZS-11GST | 11 | 380/50 | 8.5 | 0.7 | RC1 | 1850X800X1800 | 600 |
| 10.5 | 1.4 | ||||||
| 13.5 | 1.2 | ||||||
| 16.5 | 0.84 | ||||||
| WZS-15GS | 15 | 380/50 | 16.5 | 1.4 | RC1 | 1300X860X1030 | 480 |
| WZS-15GST | 15 | 380/50 | 8.5 | 2.4 | RC1 | 1850X800X1850 | 650 |
| 10.5 | 2.1 | ||||||
| 13.5 | 1.8 | ||||||
| 16.5 | 1.4 | ||||||
| WZS-22GS | 22 | 380/50 | 16.5 | 2.2 | RC1 1/4 | 1380X850X1150 | 620 |
| WZS-22GST | 22 | 380/50 | 8.5 | 3.6 | RC1 1/4 | 1850X800X1850 | 680 |
| 10.5 | 3.0 | ||||||
| 13.5 | 2.3 | ||||||
| 16.5 | 2.2 | ||||||
| WZS-30GS | 30 | 380/50 | 16.5 | 2.93 | RC1 1/4 | 1380X850X1150 | 680 |
| WZS-37GS | 37 | 380/50 | 16.5 | 3.63 | RC1 1/2 | 1600X1000X1420 | 850 |
| WZS-45GS | 45 | 380/50 | 16.5 | 4.63 | RC1 1/2 | 1600X1000X1420 | 880 |
| WZS-55GS | 55 | 380/50 | 16.5 | 5.70 | RC2 | 1800X1260X1550 | 1350 |
| WZS-75GS | 75 | 380/50 | 16.5 | 7.81 | RC2 | 2150X1300X1700 | 1650 |
| WZS-90GS | 90 | 380/50 | 16.5 | 9.64 | RC2 | 2150X1300X1700 | 1950 |
| WZS-110GS | 110 | 380/50 | 16.5 | 11.58 | DN65 | 2550X1650X1850 | 2600 |
| WZS-132GS | 132 | 380/50 | 16.5 | 14.62 | DN80 | 2550X1650X1850 | 2880 |
| WZS-160GS | 160 | 380/50 | 16.5 | 17.18 | DN80 | 2950X1800X1850 | 3200 |
COMPANY PROFILE
Wan CHINAMFG Compressor (ZheJiang ) Co.,Ltd located in ZheJiang Xihu (West Lake) Dis. industrial zone, which is a professional manufacturer Factory always
has been committed to the R&D of permanent magnet variable frequency screw air compressors, reached the national standard. Our products in-
clude integrated, split permanent magnet variable frequency screw air compressor series, non-inductive permanent magnet variable-frequency
screw air compressor series, integrated oil motor permanent magnet variable frequency screw air compressor series, low-pressure permanent
magnet variable frequency screw air compressor series, two-stage compression permanent magnet variable frequency screw air compressor
series, refrigerated dryer series, adsorption dryer series, high-efficiency precision filter series , air tank series , etc.
We have more than 1 hundred distributors in China. Products have been exported to Europe, North America, Southeast Asia and the Middle
East for many years, also occupy a large part of the domestic market, and the sales volumn is still growing year by year. For many years, Wan
Beardsley has become a trusted supplier of screw air compressors with rich experience and continuous innovative technology.
WORKSHOP
EXHIBITIONS
PROJECT CASES
100+ DISTRIBUTORS
PACKAGING STYLE
SHIPPING
CERTIFICATES
FAQ
1. OEM/ODM, or customer’ s logo printed is available?
Yes, OEM/ODM, customer’s logo is welcomed.
2. Delivery date?
Usually 5-25 working days after receiving deposit, specific delivery date based on order quantity.
3. What’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, other payment terms also can be discussed based on our cooperation.
4. How to control your quality?
We have professional QC team, control the quality during the mass production and inspect the products before shipping.
5. If we don’ t have shipping forwarder in China , would you do this for us ?
We can offer you best shipping line to ensure you can get the goods timely at best price.
6. I never come to China before , can you be my guide in China ?
Sure , I’m glad to be your guide because our company directly located in ZheJiang , where is the most famous city in China, if you want to come China then we are happy to provide you one-stop service, such as booking ticket, picking up at the airport, booking hotel, accompany visiting factory. It gonna make you an unforgettable memory.
MARKETING NETWORK
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| After-sales Service: | Video Technical Support |
|---|---|
| Warranty: | Unit 1 Year, Air End 2 Years |
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Customization: |
Available
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What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
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Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2024-01-31
China Standard 40 Bar 10.0m3/Min Oil Free VSD Two Stages Compressed Screw Air Compressor 12v air compressor
Product Description
40 bar 10.0m3/min oil free vsd 2 stages compressed screw air compressor
Key Parameters:
| MODEL | POWER (KW, HP) |
PRESSURE Bar |
CAPACITY (m³/min) | WEIGHT Kg |
OUTLET POPE DIAMATER |
NOISE LEVEL dB |
| AMQAM7.5A | 5.5KW, 7.5HP | 7/8/10 Bar | 0.65/0.60/0.55 | 380 | G3/4 | 65 |
| AMQM10A | 7.5KW, 10HP | 7/8/10 Bar | 1.05/0.99/0.90 | 380 | G3/4 | 65 |
| AMQM15A | 11KW, 15HP | 7/8/10 Bar | 1.68/1.59/1.45 | 505 | G3/4 | 65 |
| AMQM20A | 15KW, 20HP | 7/8/10 Bar | 2.20/2.10/1.91 | 505 | G3/4 | 65 |
| AMQPM7.5A | 5.5KW, 7.5HP | 7/8/10/13 Bar | 0.65/0.60/0.55/0.45 | 380 | G3/4 | 65 |
| AMQPM10A | 7.5KW, 10HP | 7/8/10/13 Bar | 1.05/0.99/0.90/0.75 | 380 | G3/4 | 65 |
| AMQPM15A | 11KW, 15HP | 7/8/10/13/15 Bar | 1.68/1.59/1.45/1.30/1.14 | 505 | G3/4 | 65 |
| AMQPM20A | 15KW, 20HP | 7/8/10/13/15 Bar | 2.20/2.10/1.91/1.74/1.50 | 505 | G3/4 | 65 |
The powerful features of AIMIQI Compressor System:
1)Security-oriented design.
2)Low energy cunsumption.
3)High efficiency.
4)Low noise.
Warranty:
12 monthes for machine while 3 monthes for consumables.
After-sales service:
Video technical support, Online support.
| After-sales Service: | Online Support, Video Technical Support, Free Spar |
|---|---|
| Warranty: | 12months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2023-11-09
China OEM 210cfm,8 bar PM Various speed direct driven Screw Air Compressor Industrial use in the factory air compressor portable
Product Description
Contact details:
Company name:HangZhou CHINAMFG Compressor Co.,Ltd
Company address:No.172,Nanche Road,Xihu (West Lake) Dis.cheng district,HangZhou city.
Website:http://compscompressor
Sales manager:Mr Rick
| After-sales Service: | 12 months |
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| Warranty: | 12 months |
| Lubrication Style: | Lubricated |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-11-07
China Best Sales 22kw 20 Bar CHINAMFG Variable Speed Combined Screw Air Compressor air compressor repair near me
Product Description
Product Description
Hanbell 22kw 20 Bar Air Cooling Belt Drive Variable Speed Combined Screw Air Compressor
All in 1 solution
Rocky ALL IN ONE series compressed air system integrates screw air compressor, refrigerated air dryer, and air receiver tank into 1 assembly. This compact assembly provides a complete solution to produce clean and dry compressed air. Simplicity in just connecting an outlet pipe, drain pipe, and electrical cables to the system saves cost and space.
Model: RMZY-30AAS
Free air delivery: 2.41m3/min
Working pressure: 20bar
Inverter brand: Inovance
Screw air end: Original CHINAMFG AA equipped 8 CHINAMFG bearings
Control: PLC controller
Driven: Direct driven
Cooling: By air
Electric motor: PM VSD Motor 380v/3ph/50hz
Discharge temperature: +8 ºC than ambient
Noise: less than 65 dB(A)
Air outlet size: G3/4″
Air tank: 400 liters, auto drain pneumatic valve
Air dryer: Equipped 220v/50hz/1ph, reduce air humidity
Filters: 5-fold precision filters, make air oilless & dustless
Dimension: 2280*900*2100mm
Weight: 620kg
Product features 1. One-piece design, user-friendly, can be used with electricity.
2.Adopt original imported main engine to ensure high efficiency and stability, and smoother cutting.
3. Multiple protection devices, multiple shock and noise reduction configurations, low noise.
4. High-efficiency CHINAMFG dryer and 5-stage high-efficiency special-precision filter, high filtration accuracy, pressure dew point as low as 2~5°C, gas oil content as low as 0.001PPM, and particle filtration accuracy as high as 0.01um, ensuring the purity of compressed air.
5.Thermostatic control. The start and stop of the cooling fan can be set according to the season to better control the oil temperature and avoid emulsification.
6.500L large air storage tank, full of air, stable air supply. Compressed air is deposited in the air storage tank, which is more conducive to water and sewage removal.
7.After-treatment centralized drainage, it helps to keep the customer’s site clean.
Technical Parameters
| Model | Air Delivery (m3/min) | Rated exhaust pressure (Bar) | Power (kW) | Noise (Db) | Outlet diameter (In) | Dimension (mm) | Weight (Kg) | Exhaust pressure dew point (ºC) |
Exhaust dust content (μm) |
Exhaust oil content (ppm) | Gas storage tank capacity (L) | ||||||||||||||||||||||||||||||||||||||||
| RMZY-15A | 1.05 | 16 | 11/15 | 65 | G3/4 | 1800*900*1780 | 380 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-20A | 1.52 | 16 | 15/20 | 65 | G3/4 | 1800*900*1780 | 400 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-30A | 2.41 | 16 | 22/30 | 65 | G3/4 | 1800*1100*1850 | 500 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-30AA | 2.41 | 16 | 22/30 | 65 | G3/4 | 1800*1100*1850 | 620 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-15AS | 1.05 | 18-20 | 11/15 | 65 | G3/4 | 1800*900*1780 | 380 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-20AS | 1.52 | 18-20 | 15/20 | 68 | G3/4 | 1800*850*1770 | 400 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-30AS | 2.41 | 18-20 | 22/30 | 68 | G3/4 | 1800*870*1940 | 500 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
| RMZY-30AAS | 2.41 | 18-20 | 22/30 | 68 | G3/4 | 2280*900*2100 | 620 | 2~10 | 0.01 | 0.01 | 400 | ||||||||||||||||||||||||||||||||||||||||
Application industry
Successful cases
Packaging & Shipping
Packaging & Shipping
1.Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)
2.Shipping method: by sea, by LCL/FCL or as requested
3.Delivery method: FOB, CFR, CIF and EXW etc.
Company Profile
ZheJiang CHINAMFG Machinery Co., Ltd. is a company dedicated to the production and research and development of various gas compression equipment. The company was established in 2012 and has a total of 5 licensed technical engineers. Mainly engaged in air, nitrogen, CO2 and other special gas compression equipment and after-treat equipment. With the development in recent years, the company has established a foreign trade team in ZheJiang , and hired foreign trade consultants with 10 years of industry experience to better serve customers worldwide. With excellent quality and the support of 30 distributors worldwide, our annual sales in 2018 exceeded 5 million US dollars. We look CHINAMFG to working with you to create a better tomorrow!
Payment and delivery
After Sales Service
1. 24/7 after sales service support in different languages.
2. Customized color, Model ect.
3. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center.
4. Delivery on time and excellent after-sales service.
5. Plenty of original spare parts with proven quality.
6. All kinds of technical documents in different languages.
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
| After-sales Service: | Online Support |
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| Warranty: | 24month |
| Lubrication Style: | Lubricated |
| Samples: |
US$ 7600/set
1 set(Min.Order) | Order Sample |
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| Customization: |
Available
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
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What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-10-27